Waterjet cutter consists of three primary parts that work together to erode a narrow line within a piece of material using a high-pressure water stream. To improve the waterjet's cutting power, granular abrasive is added, contingent on the density and composition of the material (e.g., titanium). To enable a straightforward transition between cutting with only water and cutting with abrasive, the abrasive is added at the nozzle.
Prior to the introduction of waterjet cutting, manufacturers frequently encountered issues with heat distortion and hardened edges. The use of cutting techniques that produced a lot of heat caused serious issues for workshops. Heat zones forming inside materials, which alter the molecular structure of those materials, was one of the main issues encountered. This has unintended consequences for the material, such as warping, erroneous cutting, or the creation of weak spots. Workshops can now choose to do away with all of these issues by using waterjet cutting, which is a cold cutting method.
The ability to cut a variety of materials with waterjet cutting eliminates the need for additional tools, improving operating efficiency. When a new material is put on the table, there's no need to change nozzle heads—just match the material type and thickness with your feed rate and you can proceed to make your next cut. Workshops are frequently more profitable because there is less time lost switching out tools for each new cut.
Water-based pure water jet cutting is intended for pliable materials like rubber, paper, foam, plastics, and wood. Cutting becomes more aggressive and capable of cutting hard metals when an abrasive, such as titanium, stainless steel, aluminum, glass, ceramic material, and concrete, is added to the water stream.
Water-based pure water jet cutting is intended for pliable materials like rubber, paper, foam, plastics, and wood. Cutting becomes more aggressive and capable of cutting hard metals when an abrasive, such as titanium, stainless steel, aluminum, glass, ceramic material, and concrete, is added to the water stream.
There are multiple ways to finish the water jet cutting process. To remove particles from the workpiece, an abrasive is mixed into the water in most methods. It is an extremely flexible manufacturing process that can be used to precisely shape, cut, and design a workpiece.
You won't find any other cutting technique that can match the exceptional edge quality that waterjet cutting provides. This cutting method is specifically chosen by designers and manufacturers because it produces edges that are burr-free and smooth. Abrasive flow rate, nozzle size, pressure, and water speed are combined to produce the superior edge quality. Waterjet cutting can often remove the need for secondary finishing, saving you a significant amount of money and time while also increasing production line efficiency.
Since waterjet cutting is a cold cutting method, it is quickly emerging as one of the most affordable options available. Alternative hot cutting methods run the risk of having heat zones develop on their parts or fittings, which frequently results in the parts warping and becoming inaccurate and useless. With its cold cutting method, Waterjet easily gets around this, making the likelihood of you throwing away material almost completely eliminated. Because waterjet cutting requires less edge treatment or secondary finishing after the cut is made, your workshop's productivity will increase. As a result, you can begin working on your next cut or project while those who employ other cutting techniques continue to waste time and money honing their edges.
Waterjet is evolving into an all-in-one solution for kitchen and benchtop manufacturers thanks to its ease of cutting to size, mitering edges, cutting sinks, and creating tap holes all in one operation. Wet cutting reduces the possibility of incorrect cuts, dust emissions, hot spots, and burned edges, enabling benchtops to be produced correctly the first time. There are no longer any product bottlenecks because a wide range of goods, including reconstituted engineered stone, porcelain, marble, and granite, can be cut quickly.
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